Best Alternatives to Traditional Truck Weight Scales & Weighbridges

Conventional truck weight scales and weighbridges are reliable in generating weight measurements of vehicles as well as load carried on trucks. Many of these standard truck weight scales, however, have several downsides which makes their long-term dependability questionable, especially if optimizing efficiency and throughput is of primary importance to your weighing operations.truck weight scales

For instance, weighbridge truck weight scales are long steel decks which are quite heavy, complex to install, and virtually impossible to move from one place to the other. In order to use weighbridges to weigh your trucks’ loads, vehicles must drive to the designated location where the weighbridge is fixed. Further, weighbridge truck weight scales are also often times more expensive compared to alternatives.

Many companies are upgrading their current truck weight scales to more advanced and efficiency-driven alternatives. Below we go into greater detail about some of these solutions and what makes each a better option for various applications.

Portable Wheel Weighers

Portable Wheel WeighersUnlike weighbridge scales, portable wheel weighers can be moved from one place to the other making their use more reliable. With these, the weight of a truck can be determined at any preferred location. They are mostly made from aluminum material which is light in weight bust still rivals the strength of steel.

In order to obtain the truck weight with portable wheel weighers, the truck is required to drive over the scale. Usually the wheel weighers are sold in double pads for use on either side of the truck. At the center of the scale is a load cell which measures the weight and transmits the data via a cable to a remotely located data management system. These portable wheel weighers give accurate data which is obtained fast.

Load Volume Scanner

Load volume scanners are one of the most reliable ways by which fleet and haulage service providers can obtain real time data about the payload their trucks are carrying. Load volume scanners, such as that at LoadScanner.com, provide load imagery and provide a great way to monitor loads being carried in trucks. This volumetric scanning system basically involves the use of scanners that use laser beams to scan the load and collect data about it. The data collected includes the volumetric measurements, appearance and subsequently the weight which can be calculated from the volumetric values fast by the integrated operating system.load volume scanner system

The functionality behind load scanner systems is achieved by comparing the scans of the empty truck to those of the loaded truck and uses algorithms to calculate the actual weight. To ease management, the data can be preset to be automatically uploaded to the management system or website. The information obtained from load volume scanners can be used for monitoring the payload and making appropriate management decisions.

On-board Weighing Systemson-board scales weighing trucks

On-board weighing systems help achieve the same goal as weighbridge truck scales by offering a more efficient and advanced weighing system. These on-board scales for weighing truck loads are integrated on the actual truck rather than the truck to the scale. These systems are installed on the truck making weighing so much easier and convenient.

With the system working on the truck as it is being loaded, overloading can be easily avoided. Most on-board weighing systems will have a way of warning when the load exceeds the maximum allowed. By ensuring your trucks only carry the right amount of load you not only avoid getting into trouble with authorities but also save on the costs of carrying out maintenance.

The mechanisms by which each system works differ from one manufacturer to the other but generally the results are accurate and reliable data on the weight of the load. This can then be relayed to the management system via an operating system and used to make managerial decisions.

New Load Scanner by Walz Scale Provides New Industry Solution

A perfect illustration of how technology has evolved the industry standard is the new load scanner by Walz Scale, and how this system delivers an efficient and cost-effective alternative to truck scales and industrial weighing equipment.

Have you envisioned the perfect scale system or weight management solution to take your business the next level? If so, then look no further. Meet the long awaited load scanner system, the ultimate payload management solution that’s suitable to a wide range of industry applications.

Features Behind the Walz Load Scanner

Efficient load measurement and data management is an essential component to certain business models such as mining, construction and farming. Unfortunately, this area of payload management has been a weakness for many operations that currently use cumbersome truck sales, like heavy duty weighbridges and other costly payment management systems.load scanner

Thankfully, the revolutionary load scanning technology from Walz boasts of unique features that can make payload management extremely efficient. Unlike truck scales that use pressure sensors and other scale technologies, the load scanner system uses laser technology that produces high definition 3D images of truck loads.

Although the scanner measures load volume, the advanced system is able to calculate the actual weight of the load carried on trucks via basic operator inputs that factor-in material density and other variables to accurately convert volume data into weight metrics.

In essence, the Walz load scanner can provide net total weight, load position analysis (via the 3D image), material fragmentation analysis, cycle time analysis, and load compaction. Information and data obtained can also be stored to be used for further projects. Learn more about the Walz load scanner at LoadScanner.com.

Value & Benefits Behind the Walz Load Scanner

The Walz load scanner system offers incredible value and benefits that extend far beyond what tradition truck scales have to offer. Some of the major benefits include:

Transport Efficiency truck load scanner

You definitely don’t want to see the available truck bed space being inefficiently utilized. Spending on fuel and other expenses can only sound worthy if all of the truck’s bed capacity is utilized. Fortunately, the 3D scans will assist you asses this and be able to put the track bed space to maximum utilization.

Affordability

Truck sales, heavy duty weighbridges and other systems tend to be quite expensive. Thus, an affordable payload management solution is what many have been after and thankfully, it’s right here with us. Surprisingly, installing this system will cost you less than half the amount you would have spent on the other systems. Moreover, repair and maintenance costs are far way cheaper compared to the rest of the systems.

Accuracy

Load scanning calculations by all means should be accurate and precise. One key feature of this system is the ability to eliminate uncertainties and variations, which is something other systems lack in great proportions. It simply gives accurate volume calculations, unlike the ancient methods that solely relied on guesswork and physical counting.

Efficiency

It’s interesting to note that this system can be installed on your site and be able to work on the same day. Sounds great right? And it doesn’t end there. Real-time data processing and calculations are just some of the few things you can expect once this system starts to operate. Moreover, it can be accessed from such devices as phones and other types of computers by use of specific platforms.

Durability

Built to the highest standards, the Walz load scanner can offer extended years of service to its many users. In addition, it can be installed in any dedicated local scanning area, access driving or in any adequate haul road. Simply put, it can survive even the most extreme conditions which also happens to save money on repairs and replacements.

Load Scanner: Payload Technology of the Future

One key aspect every business must cope with in this current era is fast development in technology. Innovative solutions spring up every blessed day. Old pieces of technology thus demand replacement in order for businesses to be kept apace with the latest developments.

In finding the right solution to weight management, we all desire to have a system that’s reliable, affordable and efficient. Sadly, this is what the many ancient methods of measuring load weight have constantly lacked. But thanks to this innovative load scanner technology. As we have observed, the Walz load scanner is right on time to offer you completely perfect solutions to weight management.