Volumetric Truck Bed Scanning: The New Way to Weigh

The volumetric load scanner system is a new technological innovation that is capable of providing weight and volume measurements of heavy-duty truck loads. Experts in the weighing industry have claimed that volume load scanner technology is a boon for many applications that are on a budget, as they can cut down on their expenditure with respect to costly truck scales and other payload management solutions.

The general operation of today’s load scanner systems involves the truck to be driven underneath a scan head. A laser scanning mechanism generates a 3D image of the truck bed’s contents, which can then be converted in weight measurements with a few basic inputs. The user controls the system via computer or tablet through an integrated software platform. Overall the volumetric truck bed scanning system is far more efficient and easy to use compared to truck scales.Volumetric Truck Bed Scanner

Science Behind Volumetric Load Scanners

The volumetric truck bed scanner is based on a system that enables operators real time information about the load that is currently being carried over by the truck. Firstly, the track is once scanned when the there is no initial load, and once the truck is fully loaded, another scan takes place and the data is printed – giving the user complete details including a 3D, holistic view about what’s been loaded onto the trucks.

The application later on measures the difference in weight and displays the exact weight of the load quickly, and efficiently. All vehicles that go through the volumetric truck bed scanning system are attached with an RFID tag. As an added bonus, these trucks usually travel at a slow speed that be matched by foot.

Benefits of Volumetric Load Scanning

The complete technology can be pretty easily and quickly introduced on your site and can begin to work in a couple of hours. An average time estimate would be around 30 minutes. The load measurements usually take seconds and users also have the option of monitoring the results through remote technology.Volumetric Truck Bed Scanning

You can also choose to print collection receipts. These receipts are generated via email and contain extremely detailed imagery and other data that will help you plan your load collection.

The load scanners are assembled using the highest quality gauges which can withstand many years of utilization in mining, and development operations. The best part is they can be moved over effortlessly on any site that you plan to survey or collect load from.

The load scanners give solid and trustworthy execution, even in compelling conditions and in the most remote situations. A scanner could keep going for a considerable length of time with least upkeep and without the need of overhauling them – something that was regularly needed with the previous generation of weight scales.

Setting itself apart from traditional weighing scales, the load scanner gives exact volume estimations of the collected load that will minimize any vulnerabilities and variables in variety, dampness and compaction.

The volumetric load scanner is a must have piece of technology that lets businesses be more efficient and productive in their daily tasks and processes by letting them monitor loads in quick time. So if you are spending loads of money on getting to know what your trucks have been loading and unloading, this technology will help you monitor them at all times and give you that much needed peace of mind – without burning your pockets and sacrificing your efficiency.

Why Opt for On-board Weighing Scales?

Which is better: on-board weighing scales or other external truck scales? Many professionals, especially those involved in weighing and transporting large cargo, ask this question. They do so in order to find the appropriate heavy-duty weighing system or truck scale that will maximize efficiency and productivity while minimizing time usage and cost.

Nowadays, time is of essence and people want to weigh their cargo in the shortest time possible. Both external truck scales and on-board weighing scales are quite common in construction, farming, mining, cargo transportation, and other sectors. Nonetheless, on-board weigh scales standout because of the following aspects mentioned below.on-board weighing scales

Speed & Accuracy

In today’s world, speed is a major component of any industry. Businesses need to measure goods and cargo as fast as possible. Also, they desire to have the right readings right from the start. This is the only way they can have an edge over their competitors.

Unlike other external truck scales, on-board truck scales offer speedy results right from the source. You don’t need to weigh at source then again at the destination. The cargo’s weight is recorded as it is loaded into the truck and the best scales are very precise.

Time & Cost Saving

Long gone is the time when cargo was weighed when being loaded at the source and then again at the destination. Today’s on-board truck scales are designed to weigh the cargo while on the truck instead of from the site or destination. This means that there is no need to re-weigh at the destination.

Also, on-board weighing systems are automated and doesn’t need human intervention. Once the weight is taken, the readings are stored in the computer’s memory. In addition to saving time, the scales also save money.

on-board weigh scale kit

Some on-board weighing systems come in an easy-to-install kit.

Versatility & Variety

Normally, external truck scales are designed and fitted on a specific truck. This means that using it on a different truck may be a bit problematic. However, on-board weighing scales are quite versatile and are suitable for a range of trucks.

These on-board weighing systems are suitable for haul trucks, railcars, conveyors, wheel loaders, articulated trucks, mobile crushers, and more. They can also be used on rough terrains such as farms or mines or smooth surfaces such as factories. Some types are quite flexible and portable and can easily be moved from one point to another.

Efficiency & Profitability on-board weighing systems display

Loading and unloading cargo plays a critical role in a company’s efficiency and productivity. Taking too much time doing the activity affects the productivity. Also, using inaccurate scales means there will be losses. On-board truck weighing scales feature state-of-the-art on-board weighing technology and will accurately weigh and record the weight within a short time. Calibrating the unit is also easy and straightforward.

The above are some of the key reasons that give on-board truck scales an advantage over other types truck weigh scales. They are versatile and can be used in different situations, they are easy to install and highly-accurate, and require minimal human intervention. Also, they record every input and also give a printout of the same.

On-board weigh scales not only improves productivity and efficiency, but revenue and profitability as well. Nonetheless, to experience maximum benefit and optimal satisfaction, it is vital to purchase on-board weighing scales from a reputable and experienced dealer.

When Weighbridges Make the Most Sense (Plus 6 Benefits of Weighbridge Scales)

Weighbridges are a traditional type of heavy-duty weighing equipment designed like a steel-deck bridge. Weighbridge scales are used to weigh large volumes of materials and loads often being carried by trucks that have been previously calibrated (in order to calculate the precise weight of the load being carried.)weighbridge-truck-scale

Although there are a number of other truck scales on the market that offer greater versatility and wider applications, weighbridges are still a very crucial system that are useful for day to day weighing operations in industrial businesses. Across a range of fields, this piece of weighing equipment plays a vital role in a variety of applications, ranging from mining to farming.

When Weighbridge Scales Make Sense

weighbridge-scaleA weighbridge scale provides a sound solution to determine the weight of various automobiles (for highway weigh stations) as well as heavy machinery for more specialized applications. Weighbridges make sense in various applications, such as processing plants, farms, recycling plants, waste management and mining operations. The following are some of the beneficial characteristics that make weighbridge scales a win for some of the latter applications.

1. Accurate & Efficient

A weighbridge is fitted with scales that are used to weigh large volumes of raw materials and finished products. Today with the improved technology of user-friendly software programs, control equipment and communication technology, the scope of this equipment has been increased thus making them more efficient and accurate.

2. Reliability

This being an indispensable tool in the industrial sector, steel deck weighbridge is strongly built to measure massive amounts of weight. These include heavy duty machinery and materials. They are normally 18 meters in length and 4.5 meters in width. Their holding capacity is between 30-100 tones. These characteristics are what make them useful in applications such as mining, construction and engineering firms. They are also used to weigh agricultural tractors and trailers.

3. Enhance Safety

walz-scale weigbridgesThese weighbridge scales act as control points hence improving and controlling the movement of on-site traffic by the use of computerized technology thus promoting the safety of the site. Weighbridge suppliers like WalzScale.com install and customized weighbridges to meet the unique needs and specifications of clients, all while focusing on the safety of the scale’s operation.

4. Durability

Steel deck weigh bridges don’t crack easily. Steel is a strong material which ensures that the weigh bridge is of high quality and it can give long term service thus helping you to maximize profits. Thus, they are ideal for applications such as railways, shipping, transportation and engineering.

5. Labor & Cost Effective

Steel deck weigh bridges require less initial cost and less personnel to manage the equipment. This is a big advantage since it helps to lower your production costs in the long run.

6. Flexibility

Most weighbridge scale applications are used in a drive-through mode. In those applications that have adequate space, trucks move from a single end. For those plants where it’s necessary to weigh the trucks in and out, the only option is to have two separate weighbridges. Apart from improving flow of traffic, it makes it possible to repair one application while still making use of the other one. Weighbridges are also common in logistics applications, such as shipping container scales.

As discussed above, it is evident that there is a wide range of benefits to be enjoyed when using weighbridge truck scales to serve your industrial needs. Thus, regardless of more advanced weighing systems being present in the market today, steel-deck weigh bridges still remain to be the most ideal for certain applications such as mining and construction.

Best Alternatives to Traditional Truck Weight Scales & Weighbridges

Conventional truck weight scales and weighbridges are reliable in generating weight measurements of vehicles as well as load carried on trucks. Many of these standard truck weight scales, however, have several downsides which makes their long-term dependability questionable, especially if optimizing efficiency and throughput is of primary importance to your weighing operations.truck weight scales

For instance, weighbridge truck weight scales are long steel decks which are quite heavy, complex to install, and virtually impossible to move from one place to the other. In order to use weighbridges to weigh your trucks’ loads, vehicles must drive to the designated location where the weighbridge is fixed. Further, weighbridge truck weight scales are also often times more expensive compared to alternatives.

Many companies are upgrading their current truck weight scales to more advanced and efficiency-driven alternatives. Below we go into greater detail about some of these solutions and what makes each a better option for various applications.

Portable Wheel Weighers

Portable Wheel WeighersUnlike weighbridge scales, portable wheel weighers can be moved from one place to the other making their use more reliable. With these, the weight of a truck can be determined at any preferred location. They are mostly made from aluminum material which is light in weight bust still rivals the strength of steel.

In order to obtain the truck weight with portable wheel weighers, the truck is required to drive over the scale. Usually the wheel weighers are sold in double pads for use on either side of the truck. At the center of the scale is a load cell which measures the weight and transmits the data via a cable to a remotely located data management system. These portable wheel weighers give accurate data which is obtained fast.

Load Volume Scanner

Load volume scanners are one of the most reliable ways by which fleet and haulage service providers can obtain real time data about the payload their trucks are carrying. Load volume scanners, such as that at LoadScanner.com, provide load imagery and provide a great way to monitor loads being carried in trucks. This volumetric scanning system basically involves the use of scanners that use laser beams to scan the load and collect data about it. The data collected includes the volumetric measurements, appearance and subsequently the weight which can be calculated from the volumetric values fast by the integrated operating system.load volume scanner system

The functionality behind load scanner systems is achieved by comparing the scans of the empty truck to those of the loaded truck and uses algorithms to calculate the actual weight. To ease management, the data can be preset to be automatically uploaded to the management system or website. The information obtained from load volume scanners can be used for monitoring the payload and making appropriate management decisions.

On-board Weighing Systemson-board scales weighing trucks

On-board weighing systems help achieve the same goal as weighbridge truck scales by offering a more efficient and advanced weighing system. These on-board scales for weighing truck loads are integrated on the actual truck rather than the truck to the scale. These systems are installed on the truck making weighing so much easier and convenient.

With the system working on the truck as it is being loaded, overloading can be easily avoided. Most on-board weighing systems will have a way of warning when the load exceeds the maximum allowed. By ensuring your trucks only carry the right amount of load you not only avoid getting into trouble with authorities but also save on the costs of carrying out maintenance.

The mechanisms by which each system works differ from one manufacturer to the other but generally the results are accurate and reliable data on the weight of the load. This can then be relayed to the management system via an operating system and used to make managerial decisions.

Rail-based Logistics: Thriving or Dying?

One of the oldest forms of transportation and logistics is the railway. The development of the steam locomotive engine by the British back in the 18th and 19th centuries was a key piece of the industrial revolution. Fast forward to 2015, and rail continues to be one of the widest uses for transportation and logistics in our modern supply chain.

rail car logisticsSo why has rail logistics continued to advance and maintain its dominance? Commodities that are heavy and needed in large volumes need to be effectively moved from the source location, to that of the customers in order to make it cost effective inputs for the purchaser, and profitable outputs for the manufacturer.

In the North American production of oil in remote regions like North and South Dakota, Texas, and Northern Alberta, transporting the significant amounts of oil being pulled out of the ground can be a challenge. The amount of trucks needed on the road to move the products safely would be so significant, and the volume that each truck could transport, that trucks pinch the ability to move the product through the supply chain quickly.

Pipelines have become increasingly popular in heated debates about safety, cost, and environmental concerns. Trains have long acted as an alternative to pipelines as a relatively safe, and effective way to transport these goods above ground. Existing infrastructure remains across most of the world, and especially through North America’s industrial hubs and into ports from Fort Lauderdale in the Southeast to Vancouver in the Northwest.

Advancements in Rail Systems & Technology

Rail cars have had advancements in the safety of cars to hold dangerous goods from crude oil to other chemicals, allowing safe transport across the country. Unlike treacherous road conditions that trucks can experience driving across the country, trains are able to easily and safely navigate through mountainous snow regions, without the risk of losing their loads.

Rail continues to be a huge piece of the coal and mining industry as well. In 2010, Wyoming was home to the 10 largest coalmines in the United States, including the countries largest producer at the Black Thunder surface mine owned by Arch Coal. This mine alone produced over 115 Million short tons of coal in 2010, an increase from 86 Million in 2007. This coal all needs to get moved somehow, and it can’t be pushed through a pipeline, and would be far too expensive to move by trucks. Trains allow for the goods to be easily moved into port regions like Vancouver, where the coal gets loaded onto ships, and transported to major international manufacturing hubs like China.

4 of the worlds 5 largest coal consumers are overseas: China, Japan, India and Russia. Getting this product out of the ground in the United States and Canada, and transported to the coastal shipping vessels wouldn’t be possible without the continued use and growth in rail logistics and distribution.

A Thriving System for Logistics & Distribution

Rail is versatile, requires very little manpower relative to the amount of weight being hauled, and can easily connect from big cities and manufacturing towns alike. Look no further than the boom in the equity value of railway companies like Canadian Pacific Railway, which has seen a 400% increase in it’s company value since 2005, largely thanks to the boom in Canada’s exports of forestry, oil, potash and even agriculture products like wheat.

The advancements in rail logistics include better traction, braking abilities, power, and assistance in managing the weighing of these massive cars has allowed for incredible efficiency. Companies that have a high degree of specialization, such as the rail scale system offered by Walz Scale have prompted a momentous shift in these systems as a whole.

As a result, these mechanisms have become on of the most effective forms of transportation for anyone looking for effective supply chain solutions and logistic management services. Rail has been the beneficiary of advances in technology from it’s origins in Steam to coal to diesel, and it shows no signs of embracing more changes and continuing it’s dominance as one of the most effective forms of logistics.