Why Opt for On-board Weighing Scales?

Which is better: on-board weighing scales or other external truck scales? Many professionals, especially those involved in weighing and transporting large cargo, ask this question. They do so in order to find the appropriate heavy-duty weighing system or truck scale that will maximize efficiency and productivity while minimizing time usage and cost.

Nowadays, time is of essence and people want to weigh their cargo in the shortest time possible. Both external truck scales and on-board weighing scales are quite common in construction, farming, mining, cargo transportation, and other sectors. Nonetheless, on-board weigh scales standout because of the following aspects mentioned below.on-board weighing scales

Speed & Accuracy

In today’s world, speed is a major component of any industry. Businesses need to measure goods and cargo as fast as possible. Also, they desire to have the right readings right from the start. This is the only way they can have an edge over their competitors.

Unlike other external truck scales, on-board truck scales offer speedy results right from the source. You don’t need to weigh at source then again at the destination. The cargo’s weight is recorded as it is loaded into the truck and the best scales are very precise.

Time & Cost Saving

Long gone is the time when cargo was weighed when being loaded at the source and then again at the destination. Today’s on-board truck scales are designed to weigh the cargo while on the truck instead of from the site or destination. This means that there is no need to re-weigh at the destination.

Also, on-board weighing systems are automated and doesn’t need human intervention. Once the weight is taken, the readings are stored in the computer’s memory. In addition to saving time, the scales also save money.

on-board weigh scale kit

Some on-board weighing systems come in an easy-to-install kit.

Versatility & Variety

Normally, external truck scales are designed and fitted on a specific truck. This means that using it on a different truck may be a bit problematic. However, on-board weighing scales are quite versatile and are suitable for a range of trucks.

These on-board weighing systems are suitable for haul trucks, railcars, conveyors, wheel loaders, articulated trucks, mobile crushers, and more. They can also be used on rough terrains such as farms or mines or smooth surfaces such as factories. Some types are quite flexible and portable and can easily be moved from one point to another.

Efficiency & Profitability on-board weighing systems display

Loading and unloading cargo plays a critical role in a company’s efficiency and productivity. Taking too much time doing the activity affects the productivity. Also, using inaccurate scales means there will be losses. On-board truck weighing scales feature state-of-the-art on-board weighing technology and will accurately weigh and record the weight within a short time. Calibrating the unit is also easy and straightforward.

The above are some of the key reasons that give on-board truck scales an advantage over other types truck weigh scales. They are versatile and can be used in different situations, they are easy to install and highly-accurate, and require minimal human intervention. Also, they record every input and also give a printout of the same.

On-board weigh scales not only improves productivity and efficiency, but revenue and profitability as well. Nonetheless, to experience maximum benefit and optimal satisfaction, it is vital to purchase on-board weighing scales from a reputable and experienced dealer.

When Weighbridges Make the Most Sense (Plus 6 Benefits of Weighbridge Scales)

Weighbridges are a traditional type of heavy-duty weighing equipment designed like a steel-deck bridge. Weighbridge scales are used to weigh large volumes of materials and loads often being carried by trucks that have been previously calibrated (in order to calculate the precise weight of the load being carried.)weighbridge-truck-scale

Although there are a number of other truck scales on the market that offer greater versatility and wider applications, weighbridges are still a very crucial system that are useful for day to day weighing operations in industrial businesses. Across a range of fields, this piece of weighing equipment plays a vital role in a variety of applications, ranging from mining to farming.

When Weighbridge Scales Make Sense

weighbridge-scaleA weighbridge scale provides a sound solution to determine the weight of various automobiles (for highway weigh stations) as well as heavy machinery for more specialized applications. Weighbridges make sense in various applications, such as processing plants, farms, recycling plants, waste management and mining operations. The following are some of the beneficial characteristics that make weighbridge scales a win for some of the latter applications.

1. Accurate & Efficient

A weighbridge is fitted with scales that are used to weigh large volumes of raw materials and finished products. Today with the improved technology of user-friendly software programs, control equipment and communication technology, the scope of this equipment has been increased thus making them more efficient and accurate.

2. Reliability

This being an indispensable tool in the industrial sector, steel deck weighbridge is strongly built to measure massive amounts of weight. These include heavy duty machinery and materials. They are normally 18 meters in length and 4.5 meters in width. Their holding capacity is between 30-100 tones. These characteristics are what make them useful in applications such as mining, construction and engineering firms. They are also used to weigh agricultural tractors and trailers.

3. Enhance Safety

walz-scale weigbridgesThese weighbridge scales act as control points hence improving and controlling the movement of on-site traffic by the use of computerized technology thus promoting the safety of the site. Weighbridge suppliers like WalzScale.com install and customized weighbridges to meet the unique needs and specifications of clients, all while focusing on the safety of the scale’s operation.

4. Durability

Steel deck weigh bridges don’t crack easily. Steel is a strong material which ensures that the weigh bridge is of high quality and it can give long term service thus helping you to maximize profits. Thus, they are ideal for applications such as railways, shipping, transportation and engineering.

5. Labor & Cost Effective

Steel deck weigh bridges require less initial cost and less personnel to manage the equipment. This is a big advantage since it helps to lower your production costs in the long run.

6. Flexibility

Most weighbridge scale applications are used in a drive-through mode. In those applications that have adequate space, trucks move from a single end. For those plants where it’s necessary to weigh the trucks in and out, the only option is to have two separate weighbridges. Apart from improving flow of traffic, it makes it possible to repair one application while still making use of the other one. Weighbridges are also common in logistics applications, such as shipping container scales.

As discussed above, it is evident that there is a wide range of benefits to be enjoyed when using weighbridge truck scales to serve your industrial needs. Thus, regardless of more advanced weighing systems being present in the market today, steel-deck weigh bridges still remain to be the most ideal for certain applications such as mining and construction.

Why The Increased Demand for Shipping Container Scales?

The World Shipping Council has urged all countries involved in the transportation of maritime containers to be prepared to comply with the new Safety of Life at Sea (SOLAS) regulatory requirements which are set to begin by July 1 2016. Once these new regulations are adopted, the International Maritime Organization’s Committee and the SOLAS program will require all shippers to weigh and verify shipping container weights before transport.shipping containers solas

For many years, shippers across the globe have mostly relied on calculations of their shipments from statistical databases instead of directly weighing their goods. Relying on statistical data weight estimation alone lead to mis-declaration and also resulted in many serious accidents. Under these amendments by the World Shipping Council and SOLAS will require that all shipping container weights to be properly verified before being packed and loaded onto a vessel. As a result, it will be a great violation to pack a container without properly verifying its shipping weight wherever SOLAS shipping container weight verification requirements apply.

Shippers Race to Seek Weighing Solutions

Under these new regulations, there are only two acceptable methods of measuring container weight. The first method involves directly weighing the fully packed shipping container at an approved weighing marine station while the second method involves weighing the cargo separately and then adding the container’s tare weight in the calculations. Regardless of the systems or scales for shipping container weight that are used, the shipper will ultimately bear the responsibility of weight verification once these amendments are approved.

As a rule, the shipper will be required to communicate the verified weight of the shipping container in advance so as to allow the ship master as well as the terminal representatives to prepare for the ship stowage plan in advance. The container should also not be loaded onto the loading vessel if the shipper fails to provide verified packed container weight prior to shipping.

Besides that, the weighing equipments are also required to meet the set international calibration and certification standards. Shipping documents have to be signed by an authorized shipper and then submitted to ships master or their representative.

However, in case such signing of documents is not done, it can be alleviated by directly weighing the fully packed container at the port. Some marine terminal may not have standard weighing equipments, for this reason shippers are required to invest in proper weighing equipment so as to verify their shipping container weight. This in turn will result in increased demand for shipping container scales and related truck scales equipments needed to handle such tasks.

Repercussions for Shippers in Violation

The above regulations are aimed at promoting safety as well as reducing operational costs. Although this may sound simple, there are several practical considerations which have to be made. The first consideration will be to identify exactly who is a shipper. There are numerous parties involved in the overall supply chain making it difficult to identify the shipper of a container that does not comply with the set regulations.

Since shippers may not have direct access to marine terminals as logistic companies and other terminal operators have, these new regulations will therefore mean that shippers will have to invest in the new weighing technology that comes at high cost. Shippers will have no alternative when buying shipping container scales and weighing systems but to bear these costs or to shift them to their customers. These new weighing policies will result in increased demand for shipping container scales such as truck scales and container weighing systems.

Best Alternatives to Traditional Truck Weight Scales & Weighbridges

Conventional truck weight scales and weighbridges are reliable in generating weight measurements of vehicles as well as load carried on trucks. Many of these standard truck weight scales, however, have several downsides which makes their long-term dependability questionable, especially if optimizing efficiency and throughput is of primary importance to your weighing operations.truck weight scales

For instance, weighbridge truck weight scales are long steel decks which are quite heavy, complex to install, and virtually impossible to move from one place to the other. In order to use weighbridges to weigh your trucks’ loads, vehicles must drive to the designated location where the weighbridge is fixed. Further, weighbridge truck weight scales are also often times more expensive compared to alternatives.

Many companies are upgrading their current truck weight scales to more advanced and efficiency-driven alternatives. Below we go into greater detail about some of these solutions and what makes each a better option for various applications.

Portable Wheel Weighers

Portable Wheel WeighersUnlike weighbridge scales, portable wheel weighers can be moved from one place to the other making their use more reliable. With these, the weight of a truck can be determined at any preferred location. They are mostly made from aluminum material which is light in weight bust still rivals the strength of steel.

In order to obtain the truck weight with portable wheel weighers, the truck is required to drive over the scale. Usually the wheel weighers are sold in double pads for use on either side of the truck. At the center of the scale is a load cell which measures the weight and transmits the data via a cable to a remotely located data management system. These portable wheel weighers give accurate data which is obtained fast.

Load Volume Scanner

Load volume scanners are one of the most reliable ways by which fleet and haulage service providers can obtain real time data about the payload their trucks are carrying. Load volume scanners, such as that at LoadScanner.com, provide load imagery and provide a great way to monitor loads being carried in trucks. This volumetric scanning system basically involves the use of scanners that use laser beams to scan the load and collect data about it. The data collected includes the volumetric measurements, appearance and subsequently the weight which can be calculated from the volumetric values fast by the integrated operating system.load volume scanner system

The functionality behind load scanner systems is achieved by comparing the scans of the empty truck to those of the loaded truck and uses algorithms to calculate the actual weight. To ease management, the data can be preset to be automatically uploaded to the management system or website. The information obtained from load volume scanners can be used for monitoring the payload and making appropriate management decisions.

On-board Weighing Systemson-board scales weighing trucks

On-board weighing systems help achieve the same goal as weighbridge truck scales by offering a more efficient and advanced weighing system. These on-board scales for weighing truck loads are integrated on the actual truck rather than the truck to the scale. These systems are installed on the truck making weighing so much easier and convenient.

With the system working on the truck as it is being loaded, overloading can be easily avoided. Most on-board weighing systems will have a way of warning when the load exceeds the maximum allowed. By ensuring your trucks only carry the right amount of load you not only avoid getting into trouble with authorities but also save on the costs of carrying out maintenance.

The mechanisms by which each system works differ from one manufacturer to the other but generally the results are accurate and reliable data on the weight of the load. This can then be relayed to the management system via an operating system and used to make managerial decisions.

The King of Truck Scales Introduces New Dimensional Weighing Products

Recently, there was a new breakthrough in the field of dimensional weighing products. Walz Scale, a company known for its truck scale innovations in North America, has released a new line of products. The new dimensional weighing and cubing products from Walz Scale are designed to tackle the most glaring issues that shipping centers and distribution warehouses face every day. Walz Scale New Products

These cubing and dimensioning solutions provide a better and more affordable alternative to most systems currently on the market today. But what’s more is the advanced cubing capabilities and various features that each product offers.

Automated Cubing Systems for Conveyors

For those conveyor belt operators who are searching for ways to save money by decreasing costs, Walz Scale is releasing several new cubing systems that will help automate the process of different kinds of shipping systems.

In-Motion Cubing Package ScannerIn order to save time and thus increasing efficiency, the new in-motion package scanner comes with a feature that displays package dimensions while the package itself is still on the conveyor belt. Furthermore, this cubing system technology is simple to install, because it can be mounted directly on the conveyor belts that are already in place.

The new dimensional scanning products have some exciting new features like the ability to display dimensions and package weight in real time, compatibility with all sorts of conveyor belts, as well as software compatibility with Windows OS, the most popular operating system today.

Standalone & Dynamic Dimensioning Systems

The new line of cubing system products is a perfect fit for those who are seeking to improve the quality and accuracy of their automation systems. Designed for heavy-duty activities and stressful environments, the speed of processing never diminishes the accuracy of measurements, and this makes for a noteworthy distinguishment from other similar products.

Cubing systems introduced by the truck scale company can also be used as standalone systems or add-ons to existing systems, which adds to the versatility of this new product line. The new cubing system also prides itself with being easily-repairable, since it doesn’t require specific parts or components in order to repair it. All repairs can be done with various common components that can be easily obtained from a local hardware store.

All of the features mentioned above make the new dimensional weighing systems a great choice for warehouse owners and shipping operations that need to process the most packages per day in the least amount of time possible. Simply put, the new products combine efficiency, versatility, and affordable pricing in order to provide the best dimensional weighing and scanning solution in the market. You can learn more about Walz Scale’s dimensioning and cubing systems at DimensionalWeighing.com, the official website for the new product line.

Unbeatable Performance & Functionality

Package Dimensional Weighing ScanningThe dimensional weighing and scanning equipment from Walz has been tested under stress and their performance and accuracy were never compromised. This is due to the industrial-grade sensors they have installed which provide top-notch accuracy when scanning packages of various different dimensions. The products have been approved for indoor and outdoor use.

Operators can control the hardware through an intuitive and user-friendly client that is easy to learn and efficient. The software is operational from the first day the user installs it, so the upgrade won’t take long. Furthermore, if the customers are experiencing any difficulties, Walz Scale is offering responsive support services that can be done either online or directly on the location.

All in all, the new product line offers state-of-the-art features which are comparable with the leading industry solutions, yet cost only a small fraction of the price.